FOSROC CONCRETE REPAIRS
Fosroc believes that concrete should be designed to last – our top quality protecting systems and repair materials will prolong the lifetime of a structure method on the far side of its original style life. each penny spent on rising concrete quality, protection and sweetening pays off within the long run, reducing the requirement to demolish and build structures that might rather be saved.
The deterioration of concrete is influenced by a variety of physical, chemical and environmental factors. With our wide range of repair, strengthening and protection systems – together with our market leader Renderoc repair vary – we’re ready to choose the merchandise best suited to your desires in terms of each usability and technical properties. Our materials also are glorious for creating smart in new construction. once it involves defects – from cosmetic to structural – Fosroc has the expertise and also the technology to induce your project back on target.
All over the globe, you’ll realize Fosroc repair product square measure going robust decades when application. They’re onerous at add marine jetties, power stations, and natural action plants – in truth, in a number of the foremost difficult environments to be found.
| Product | Description | Typical Uses | Dosage/Coverage/Yield |
|---|---|---|---|
| Cementitious Putties & Plugging Compounds for Non-Structural Cracks & Pin Holes | |||
| Renderoc CS 1 kg pack | Single part, non shrink, cementitious, crack sealer for plaster, masonry and concrete. | For sealing cracks on plaster, masonry and concrete substrates. | 1Kg of mixed material covers 30 RM for a groove size of 6 mm X 6 mm |
| Renderoc CF1, 5 & 25 kgs pack | Crack filler. | For sealing cracks on plaster, masonry and concrete substrates. | 1Kg of mixed material covers 30 RM for a groovesize of 6 mm X 6 mm |
| Renderoc FC 20 kgs | Single component polymer modified cementitious pinhole filler | For application to minor imperfections in concrete and masonry surface upto 0-3 mm range. | 4m2 @3mm thickness for 20 kgs bag |
| Renderoc Plug 1 kg Stand Up Pouch & 5 kg HDPE bag | Rapid setting cement based waterleak plugging mortar. | For the rapid temporary patching and plugging of concrete segments, concrete and brick tunnel linings, sewage systems, below ground access chambers. | - |
| Cementitious Repair Mortars | |||
| Renderoc HB2 Powder 18 kgs Liquid 0.54 kg | Light weight structural gradn prepacked cement mortar. | Reinstatement of spalled concrete members like beams, slab, soffits etc. | 1.3 m2 at 10mm thickness per 18 kg bag |
| Renderoc S2 Powder 25 kgs Liquid 0.25 kg | Structural grade prepacked cement mortar. | Reinstatement of spalled concrete members like beams, columns, walls etc. | 1.3 m2 at 10mm thickness per 25.25 kg bag |
| Renderoc SP40 25 kgs bags | Single component, fibre reinforced shrinkage compensated, polymer modified structural grade repair mortar (M 45 grade). | Renderoc SP40 is suitable for wet spraying and hand application in a wide variety of repair applications, and is particularly well suited to vertical and overhead repairs. Typical applications would include, but not be limited to, repairs to irregular profiles. repairs to any structural concrete members. | Approximately 13.5 litres per 25 kgs bags |
| Renderoc HSXtra 25 kgs bags | Single component, fibre reinforced, high strength, shrinkage compensated, polymer modified structural grade repair mortar (M 80 grade). | Nitoflor Coving UT is a three component trowel applied covingmortar. Typical application areas include food and beverage production, dairy processing, pharmaceutical, heavy duty traffic and engineering process areas. | 13.4 litres per 25 kgs bags |
| Renderoc DS40 25 kgs bags | Single component, shrinkage compensated, strcutural grade, dry spray applied polymer modified, repair mortar for concrete (M 45 grade). | Renderoc DS40 is designed for large area repairs such as bridges, tunnels, retaining walls, dams, refurbishment of columns etc. | Approx. 12.5 litres / 25 kgs bags (approx. 80 bags/m³) |
| Cementitious Under Water Repair Microconcretes | |||
| RenderocUW 25 kgs | Antiwashout, high strength, shrinkage compensated, free flow, cementitious micro concrete for under water concrete repairs (M50 grade). | For free flow or pumped material to repair deteriorated under water or tidal zone concrete structures without significant washout of the cement paste, applications include quay pillers, bridge columns, concrete piling and dam. | 14.5 liters /25 Kg at W/P 0.22 |
| Concrete Floor & Pavement Repair Mortars | |||
| Superpatch 25 kgs | Cementitious repair system for concrete floors. | For patching and replacement of worn areas, filling of holes or depressions in concrete floor slabs in factories, godowns, commercial or domestic buildings. | 13 liters/25 kg |
| Patchroc 25 kgs | Shrinkage compensated, medium fast setting, cementitious repair mortar for industrial floors, pavement quality concrete (PQC) and airport aprons (M40 grade). | Rapid reinstatement of large areas of concrete pavements, roadways, factory floors & car parks. | 12.6 liters/25 kg |
| Renderoc RSXtra 15 kgs bags | Dual shrinkage compensated, rapid setting, repair concrete for pavement quality concrete (PQC) (M45 grade). | For the emergency reinstatement of damaged or deteriorated oncrete. For both internal and external use. | 7.5 liter / 15 kg bag |
| Cementitious Microconcretes for Repairs & Structural Strengthening | |||
| Renderoc RG(L) 25 kgs bags | Shrinkage compensated, free flow, general purpose, microconcrete for concrete repairs (M 35 grade). | Elements, particularly where access is restricted and where vibration of the placed material is difficult or impossible. Suitable for various structural strengthening measures such as filling honeycombs and cracks. | Approximately 13.5 litres per 25 kgs bag |
| Renderoc RG(S) 25 kgs bags | Shrinkage compensated, free flow, structural grade microconcrete for concrete repairs (M45 grade). | Concrete elements, particularly where access is restricted and where vibration of the placed material is difficult or impossible. Suitable for various structural strengthening measures such as encasement build-ups, etc. | Approximately 13.7 litres per 25 kgs bag |
| Renderoc RG 25 kgs | Shrinkage compensated, free flow, structural grade microconcrete for concrete repairs and strengthening (M 50 grade). | For repair to damaged reinforced concrete elements particularly where access is restricted and where vibration of the placed material is difficult or impossible. Suitable for various structural strengthening measures such as encasements build-ups etc. | 13 litres/25Kg @ W/P 0.16 |
| Renderoc RG(M) 25 kgs | Shrinkage compensated, free flow, high strength, microconcrete for repairs and strengthening (M 60 grade). | Renderoc RG(M) is used for repairs to damaged reinforced concrete elements, particularly where access is restricted and where vibration of the placed material is diffi cult or impossible. It is suitable for various structural strengthening measures such as encasement build-ups etc. | 12.5 liters /25 Kg at W/P 0.16 |
| Renderoc LAXtra 25 kgs bags | Dual shrinkage compensated, free flow, microconcrete for repairs and strengthening of concrete (M 60 grade). | Renderoc LAXtra is suitable for mass infill to structural repairs in all types of load bearing situation. Typical applications would include, but not be limited to, the following: Repairs to columns suffering from major loss of section soffit repairs where heavy load bearing is required. Repairs to restricted access areas, where use of hand applied mortars would prove impractical.Repairs requiring high fluidity e.g. heavily congested steel or repairs into re-entrant angles/concealed voids. Any repairs requiring significant levels of load bearing. | 12.25 ltrs per 25 kgs bags |
| Renderoc RGSPL 25 kgs bags | Shrinkage compensated, free flow, high strength microconcrete for repairs and strengthening of concrete (M 75 grade). | For repairs to damaged reinforced concrete elements,particularly where access is restricted and where vibration of the placed material is difficult or impossible. It is suitable for various structural strengthening measures such as encasement build-ups, jacketing etc. | Approximately 12.0 litres per 25 kgs bags |
| Epoxy/Polyester Resin Based Repair Mortars | |||
| Nitomortar S 10 litres | High strength, high performance epoxy resin based repair mortar (60 MPA). | Repair of concrete, masonry, etc, damaged due to chemical attack and for repairing areas subject to tensile loads. | 2 m2 at 5mm thickness / pack |
| Nitomortar 30 8 litres | Epoxy resin based repair mortar (40 MPA). | For lining ETP, STP and chemical tanks along with suitable protective coating and for repairing dams (pointing) spillways etc. where abrasion resistanceis required with high strength. | 2.67 m2 at 3mm thickness |
| Nitocote VF 1/2 and 1 litre packs | Three component, epoxy resin based putty for sealing cracks and blow holes on concrete floors and walls | For filling blow holes, making good slightly damaged concrete, eliminating minor irregularities on floors and walls prior to applying Nitoflor and Nitocote epoxy coatings. | 1m² at 1mm thick/litre |
| Nitomortar FC 4 litres | Two component, epoxy resin based fairing coat cum filler for surface reprofiling and sealing cracks & pin holes. | Filling pinholes prior to overcoating Nitocote or Nitoflor products. | 1 litre /m2 at 1mm thickness |
| Nitomortar PE 5 litres | Polyster resin based jointing and repair compound. | Repair to concrete bedding units to be used on the same day or where ultra high strength is required-building elements, concrete rises, floor joint damage, worn stairways, blowholes and erosion pockets in concrete faces, setting window door frames and bedding precast units. | Refer datasheet |
| ExpocreteEC(FormerlyNitocoteEC) 13.5 litres | High strength epoxy concrete. | The product is designed for horizontal applications. it is ideally suited for fast and permanent reinstatement of defective concrete surfaces in bridges, dams, foundations, slabs, joints in highways, concrete runways. | 13.5 litres pack aggregate (not supplied) has to be added at site |
| Epoxy Resin Based Products for Under Water Concrete Repairs | |||
| ExposealUW(FormerlyNitosealUW) 2.4 litres & 24 litres | Structural grade, epoxy resin based putty for sealing surface cracks and joints on concrete. | For filling of blow holes, sealing cracks for under water grouting, eliminating micro irregularities on concrete surface in damp and under water conditions. | 1 liter /m2@ 1mm thickness |
| Expocrete EUW 13.5 L (27.75 kgs) packing | High strength, under water, flexible epoxy concrete. | For the fast and permanent reinstatement of concrete, particularly where high strength, abrasion, impact and chemical resistance are required. The product is designed for under water applications. It is ideally suited for reinstatement of defective concrete surface in bridges, dams, foundations, slabs, joints in highways, concrete runways and for use as a bedding material. | 13.5 L (27.75 kgs) packing |
| Conbextra EUW 1.5 litre packs | Water insensitive, epoxy material. | For use in grouting gaps ranging from 0.25mm to 10mm as an epoxy injection material. As an under water epoxy fillerised grout in conjunction with quartz filler. As an under water epoxy repair mortar in conjunction with quartz filler. | Refer datasheet |
| Fibre Reinforced Epoxy Composite Wrapping & Laminate Systems for Structural Strengthening (FRP) | |||
| NitowrapEP(GF) NitowrapEP(CF) 100m length / roll Width 0.5m,100mm. | Glass and carbon fibre fabric reinforced, high performance, high strength, composite fibre wrapping system for structural strengthening. | Used for strengthening coloumns, beams, slabs load bearing structures partucularly where improvement to shear strength and deformation characterstics are required. It is ideal for seismic retrofitting also typical applications include piers, coloumns, bridges, towers, pipes, chimneys, tunnels and other structures etc. | Contact Fosroc |
| NitowrapCFP100m length / roll Width: 25, 50, 80, 100mm in 1.2 &1.4mm thick. | High performance, high strength, corossion resistant pultruded carbon fibre plates /laminates for structural strengthening. | For increasing load carrying capacity of structural members particularly where increase in live load/ traffic loads is expected. | Contract Fosroc |
| Polyurethane Injection Grouts | |||
| Nitofill UR63 1 litre | Two part solvent-free, low viscosity polyurethane resin system. When mixed in the proportions supplied reacts to form a tough, slightly flexible resin. | For injection into cracks in concrete or masonry, either wet or dry to form an elastic sealing. When used in conjunction with Nitofill WS60 it provides an effective system for crack sealing in wet condition. | Refer datasheet |
| Nitofil lWS60 1 litre | Two part polyurethane cracks injection resin for stopping running water leakages. | For injection into cracks in concrete to temporarily stop the flow of moving water. When used in conjunction with Nitofill UR63 it provides an effective system for crack sealing in wet condition. | Refer datasheet |
